Electromechanical-electroacoustic transducer with low thickness and high travel range and relevant manufacturing method

ABSTRACT

An electroacoustic transducer has a ring-shaped magnetic assembly that generates a magnetic field, an elastic suspension connected to the magnetic assembly, a support connected to the elastic suspension and supporting a coil adapted to move in the magnetic field generated by the magnetic assembly, and an acoustic membrane connected to the support of the coil in order to vibrate and emit a sound. The magnetic assembly has a thin housing and support structure made of non-magnetic material, and a plurality of magnets with magnetic axis (A) and axial anisotropy, said magnets being disposed side by side, inside said thin housing and support structure that acts as bearing structure for the transducer and as containment structure for the magnets.

CROSS-REFERENCE TO RELATED U.S. APPLICATIONS

Not applicable.

STATEMENT REGARDING FEDERALLY SPONSORED RESEARCH OR DEVELOPMENT

Not applicable.

NAMES OF PARTIES TO A JOINT RESEARCH AGREEMENT

Not applicable.

REFERENCE TO AN APPENDIX SUBMITTED ON COMPACT DISC

Not applicable.

BACKGROUND OF THE INVENTION

1. Field of the Invention

The present invention relates to an electromechanical-electroacoustictransducer with low thickness and high travel range, in particular forloudspeakers, as well as to its manufacturing method.

2. Description of Related Art Including Information Disclosed Under 37CFR 1.97 and 37 CFR 1.98.

U.S. Pat. No. 6,359,997 discloses a loudspeaker comprising a magneticring composed of multiple radially magnetized magnets disposed withlateral sides in adjacent position. Radial magnetization implies thatmagnetic flux lines radially converge towards a point that is the centerof the transducer, and therefore said magnetic ring is only suitable forcircular transducers.

Moreover, the magnetic ring is supported by a mandrel mounted in thetransducer basket and therefore said magnetic ring is not aself-supporting element. Said transducer provides for elasticsuspensions that connect the mobile coil to the basket. However, theprovision of the mandrel to support the magnetic assembly and thepresence of suspensions do not permit to obtain an especially thintransducer with respect to the travel range to be obtained.

JP 2006 060333 discloses a loudspeaker comprising a single toroidalmagnet subjected to galvanizing metallization surface treatment toprevent early oxidation of magnet. The selection of the surface coatingdepends on the electrochemical characteristics of the magnetic material.The low thickness of the coating permits to control eddy currents. Infact, in such loudspeaker eddy currents must be reduced because they areespecially present in the iron used for the polar expansion thatsupports the magnet. However, having an extremely low thickness (interms of microns—0.001 mm), such coating of the magnet is not aself-supporting structure.

Moreover, such a transducer is not able to slow down the motion of thecoil by controlling the mechanical attenuation of the mobile assembly,because the thin coating of the magnet does not permit the creation of asignificant counter electromotive current. The galvanizing treatmentdoes not exceed a certain thickness and controls only eddy currents inhigh frequency, being unable to act as short circuit ring useful tocontrol distortion effects at low frequencies, also because of themechanical attenuation control of the coil motion.

US 2004/213431 discloses a loudspeaker using two vertically magnetizedsolid rings of magnetic material, with opposite magnetic directionsassisted by polar expansions of laminated ferromagnetic material. Withsuch a solution it is impossible to manufacture large transducers, orthin transducers with respect to the linear travel range, or low-weighttransducers because of the large quantity of laminated iron used.Moreover, suspension is comparable to a pneumatic one that can bepressurized.

EP 1 553 802 discloses a loudspeaker similar to US 2004/213431, but withthree solid magnetic rings characterized by three different magneticdirections. Therefore, the same drawbacks of US 2004/213431 areexperienced. Moreover, in these two patent documents, because of thepresence of magnets with opposite magnetic directions, magnetic fluxesare generated at the ends of the magnets, with opposite direction andintensity comparable to the central flux, and therefore with brakingeffects for the main central coil. In fact, in order to use the twofluxes with inverted direction—under and over—other two coils disposedon the same axis as the main coil are used, respectively one in underposition and one in over position, with inverted direction with respectto the central coil. Consequently, the coils cannot reach significanttravel ranges with respect to the total thickness.

WO 97/09859 discloses a shaker wherein the coil can never reach asignificant travel range. Moreover, the coil is never underhung, butalways overhung, and the transducer uses two magnetic disks withopposite direction and iron polar expansion.

U.S. Pat. No. 3,979,556 discloses a loudspeaker with a traditionalmagnetic system, provided with iron polar expansions, disposed towardsthe periphery of the transducer. Such a solution allows for changing theshape, although with great difficulties. In fact, because of thepresence of a gap with large diameter and any shape, two concentricsubgaps that are extremely difficult to control are present uponassembly. Such a solution is not easy to make, is heavy because of thelarge use of iron and does not reach significant travel ranges withrespect to the total thickness, regardless of the external diameter.

The purpose of the present invention is to eliminate the drawbacks ofthe prior art by providing an electroacoustic transducer that permits tomanufacture loudspeakers with large diameters, reduced thickness andhigh travel range of the mobile assembly with respect to totalthickness.

Another purpose of the present invention is to provide a transducerwherein magnets are simple to manipulate, not bulky, protected againstdamage, axially magnetized and adapted to any type of shape and size ofthe transducer, in spite of starting from the same magnet.

An additional purpose of the present invention is to provide atransducer wherein the coil is as large as possible to dissipate a largeamount of heat, thus improving thermal behavior at high powers.

Another purpose of the present invention is to provide a transducer thatis simple, reliable, inexpensive and easy to make.

Another purpose of the present invention is to obtain the largestradiant surface possible with the same external diameter.

Another purpose of the present invention is to eliminate any type ofmagnetic circuit made of iron (polar expansions, plates, T-Yokes, etc.).

Another purpose of the present invention is to provide anelectroacoustically powerful transducer that is light and sturdy.

These purposes are achieved according to the invention, withcharacteristics claimed in the attached independent claims.

SUMMARY OF THE INVENTION

The electroacoustic transducer of the invention comprises:

-   -   a ring-shaped magnetic assembly that generates a magnetic field,    -   a coil disposed in the magnetic field generated by the magnetic        assembly such that the coil can move with respect to the        magnetic assembly and vice versa,    -   an acoustic membrane connected to the coil or to the magnetic        assembly in order to vibrate and emit a sound, and    -   elastic suspensions connecting the acoustic membrane to the        magnetic assembly or coil to allow for vibration of the acoustic        membrane.

The magnetic assembly comprises:

-   -   a housing and support structure with low thickness, annular        shape, made of non-ferromagnetic material, and    -   a plurality of magnets with magnetic axis and axial anisotropy,        said magnets being disposed side-to-side, in mutual contact or        slightly spaced, inside said housing and support structure and        each magnet having flux lines that are mutually parallel and        parallel to the magnetic axis.

BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS

Further characteristics of the invention will appear clearer from thedetailed description below, which refers to merely illustrative, notlimiting, embodiments, illustrated in the attached drawings, wherein:

FIG. 1 is an axonometric view in diametral section of a first embodimentof the transducer of the invention;

FIG. 2 is an exploded axonometric partial view of the magnetic assembly,and the coil-suspension-membrane assembly of the transducer of FIG. 1;

FIG. 2A is an enlarged perspective view of a single magnet of themagnetic assembly of FIG. 2;

FIG. 2B is a sectional view illustrating a first assembly step of themagnets in the thin housing and support structure of the magneticassembly;

FIG. 2C is a sectional diagrammatic view illustrating the disposition ofthe coil with respect to the magnetic fluxes of a magnetic assembly withheight higher than width;

FIG. 2D is the same as FIG. 2C, except for it illustrates a magneticassembly with height lower than width;

FIG. 3 is an enlarged view of a detail of FIG. 1;

FIG. 4 is the same view as FIG. 3, except for it illustrates anextra-travel of the coil with respect to the magnetic circuit;

FIG. 5 is a sectional view illustrating the disposition of the magneticfield lines in the transducer of FIG. 1;

FIG. 6 is the same view as FIG. 5, except for it illustrates theconcentration of the magnetic field obtained with a high magneticpermeability ring disposed in adjacent position to the coil;

FIG. 7 is an axonometric view in diametral section of a secondembodiment of the invention;

FIG. 8 is a detail of FIG. 7;

FIG. 9 is a sectional view of a third embodiment of the invention;

FIG. 10 is a perspective view of a detail of FIG. 9;

FIG. 11 is a perspective sectional view of a fourth embodiment of theinvention;

FIG. 12 is a sectional view of a detail of FIG. 11; and

FIG. 13 is a sectional view of a detail of a variant of the transducerof FIG. 1.

DETAILED DESCRIPTION OF THE INVENTION

Referring to the aforementioned figures, the transducer of the inventionis disclosed. Hereinafter, the terms “lower, upper, horizontal andvertical” refer to the disposition of the figures.

Referring to FIGS. 1 to 6, a first embodiment of a transducer isdisclosed, being generally indicated with numeral (1).

The transducer (1) comprises a magnetic assembly (3), an elasticsuspension (4) connected to the magnetic assembly (3), an acousticmembrane (5) connected to the elastic suspension (4) and a coil (6)supported by a support (8) connected to the acoustic membrane (5) inorder to move with respect to the magnetic assembly (3).

Referring to FIG. 2, the magnetic assembly (3) comprises a plurality ofmagnets (30) that are contained and supported by a support structure(7).

Referring to FIG. 2A, each magnet (30) has two opposite sides (31 and32), wherein the south pole (S) and north pole (N) are provided.Therefore, the magnet (30) has a horizontal magnetic axis (A) thatextends from south pole to north pole, coming out of the north pole. Themagnet (30) has axial anisotropy. So, when the magnet (30) is magnetizedaxially, magnetic flux lines (F) mutually parallel and parallel to themagnetic axis (A) are generated.

The magnets (30) can be made of any magnetic material, such asrare-earth elements, in particular neodymium or ferrite or magneticalloys. The magnet (30) can be made of a block with any shape,preferably parallelepiped.

The proportions of the parallelepiped magnet (30) can change accordingto the specific shape of the magnetic field to be obtained. FIGS. 2C and2D qualitatively illustrate the magnetic flux lines on the centralsection of magnets with parallelepiped shape with different geometricproportions. The different route of the flux line can be advantageouslychosen to obtain different dynamic characteristics of the transducer.

For illustrative purposes, in FIG. 2C the mobile coil can reach avertical linear travel range lower than the proportion shown in FIG. 2D,because in FIG. 2C the flux lines prematurely invert their directionand, in spite of the much lower intensity with respect to the main flux,the inverted flux can be used as gradual electromagnetic brake inspecial situations. Instead, in FIG. 2D, the coil (6) can make highervertical linear travels, permitting the maximum travel/thickness ratio.

So, magnets can be easily disposed side to side, in any configuration.Therefore, the magnetic domains and magnetic flux lines of a magnet canbe parallel or inclined with respect to the magnetic domains andmagnetic flux lines of the adjacent magnet, in accordance with the factthat the magnets are contained inside the support structure (7) inlinear or curved configuration.

The thin support structure (7) is shaped as a ring, but not necessarilycircular. The term “ring” indicates a ring of any shape, for example acircular, elliptical, rectangular shape or the like. The supportstructure (7) comprises an annular seat (70) wherein the magnets (30)are disposed side-by-side.

The support structure (7) can be made of any rigid, non-ferromagneticmaterial, such as plastics or amagnetic, diamagnetic or paramagneticmetal. The support structure (7) must have sufficient thickness tosupport the magnets and act as self-supporting structure and at the sametime the thickness of the structure (7) must not be excessive in theregion facing the coil (6) in order not to cause a spacing such that themagnetic flux cannot be exploited completely, thus impairing theperformance of the system.

Advantageously, the support structure (7) can be made of a nonmagnetic,but electrically conductive material to eliminate the eddy currents thatare generated during the operation of the transducer. In such a case, ifthe thickness of the support structure (7) is suitable, a significantcounter electromotive current is generated inside it, which behaves likea short circuit ring or Kellogg ring that controls the mechanicalattenuation of the system and is advantageously used to control thedistortion effects at low frequencies caused by the large relativemotion between coil and magnetic structure.

Referring to FIG. 2, the thickness (S) of the support structure (7) isadvantageously chosen from 0.1 to 1 mm. Preferably, the supportstructure (7) is made of a metal sheet, for example copper, aluminum orsilver, which is suitably bent to contain the magnets that, after beingmagnetized, would tend to reject each other, but are instead firmly heldin their seat by the special configuration of the support structure (7),even without the use of adhesives.

Referring to FIG. 2B, the support structure (7) is initially shaped asan L-bent sheet metal in such manner to generate a seat (70) where themagnets (30) are disposed side by side. In this step the magnets (30)are not magnetized yet.

The magnets (30) can fall by gravity into the seat (70) of the supportstructure or the magnets (30) can be glued or welded on a flexible stripand then inserted in the support structure (7). The magnets (30) can beglued together or to the sheet metal of the support structure.

Successively, one end (71) of the sheet metal is folded on the magnets(30) in such manner to wrap up the magnets (30), at least partially. Inthis way, the magnetic assembly (3) that is obtained is sturdy, rigidand non-deformable and can act as self-standing structure.

Advantageously and alternatively to the aforementioned methods, themagnets (30) are inserted inside a mold and the support structure (7) ismolded directly on the magnets (30), using the so-called co-moldingtechnique of known type and therefore not explained in further details.

After obtaining the magnetic assembly (3), magnetization of the magneticassembly (3) is carried out with a magnetizer of known type, such thateach magnet (30) is magnetized axially. Such magnetization is carriedout in parts of the magnetic assembly (3), by means of standardmagnetizers, regardless of the size and shape of the magnetic assembly(3).

Referring to FIGS. 2 and 3, the elastic suspension (4) has an annularshape and comprises at least one undulated loop (40) disposed between aninternal peripheral border (41) and an external peripheral border (42).The external peripheral border (42) of the suspension is fixed to thesupport structure (7) of the magnetic assembly.

The acoustic membrane (5) can have any shape, from planar to concave, orconvex or ashlared or ribbed, with any perimeter shape and has anexternal border (50) in upper or lower position that can be fixed on theupper part of the internal peripheral border (41) of the suspension (4)and on the lower part of the internal border (80) of the support (8) orcan be an integral part of the support (8), as shown in FIG. 2.Preferably, the acoustic membrane (5) can be made of expandedpolystyrene for good acoustic response at low cost. In such a case, theacoustic membrane (5) has higher thickness than in FIGS. 1-3 and issimilar to the one illustrated in FIGS. 11 and 12.

The coil (6) is supported by the support (8) composed of a rigidelement, preferably made of bent sheet metal. Advantageously, thesupport (8) of the coil is made of non-ferromagnetic material and haslow thickness, for example lower than 1 mm.

The support (8) of the coil has an annular internal border (80) that isfixed to the internal border of the suspension (41). In this way, theexternal border (50) of the membrane can be fixed both to the upper partof the internal border of the suspension (41) and to the lower part ofthe internal border of the support (8) of the coil.

The support (8) comprises a cylindrical portion (81) that is disposed infront of the support structure (7) of the magnetic assembly. Between thecylindrical portion (81) and the support structure (7) of the magneticassembly (3) an air gap (T) is generated, wherein the magnetic fieldgenerated by the magnetic assembly (3) extends. The coil (6) is disposedon the cylindrical portion (81) of the support, such that it is situatedin the air gap (T). The coil (6) can be wound directly or integrated inthe cylindrical portion (81) in such manner to generate a multi-turncoil cemented to the support (8).

A connection portion (82) with tapered shape connects the lower borderof the cylindrical portion (81) to the internal border (80) of thesupport, allowing the coil to be positioned in a region of thetransducer that has never been used before, which permits to obtain thelargest coil possible with the same external diameter and obtain themaximum travel possible according to the total thickness. Between thecylindrical portion (81) and the tapered portion (82) an angle isgenerated with value according to the specific geometry.

The height of the cylindrical portion (81) is lower than the height ofthe support structure (7) of the magnetic assembly, in such manner thatthe coil (6) is underhung and can move with a certain travel in themagnetic field generated by the magnetic assembly. For example, theheight of the cylindrical portion (81) is approximately half of theheight of the support structure (7).

The position of the support (8) of the coil in the peripheral part ofthe acoustic membrane (50) and the position of the coil (6) in theperipheral part of the support (8) provide efficient dissipation of theheat generated by the electrical current circulating in the coil (6). Infact, the coil (6) is situated in external position with respect to theacoustic membrane (5). This allows for circulation in coil (6) ofintense currents that correspond to high powers of the transducer,without excessive temperature levels that may damage the coil (6), thesupport (8) of the coil and the elastic suspension (4).

When electrical current passes through the coil (6), the coil (6) movesaxially in the magnetic field generated by the magnetic assembly (3),and the acoustic membrane (5) starts vibrating and emitting a sound.

FIG. 4 illustrates the position of the coil (6) when it is excited by aparticularly strong signal. The coil (6) can move outside the volume ofthe support structure (7) of the magnetic assembly, moving towards theelastic suspension (4). In particular, the upper end of the cylindricalelement (81) supporting the coil (6) can enter inside a loop (40) of theelastic suspension, without interfering with the elastic suspension.

It must be noted that in the region above the support structure (7) ofthe magnetic assembly, when the proportions of the magnet are similar toFIG. 2C, the magnetic flux inverts its direction and imposes a brakingforce that attenuates the mechanical overtravel of the support (8) ofthe coil connected to the suspension (4), preventing the support (8)from stopping against the elastic suspension (4).

When electromagnetic braking is not desired, proportions of the magnetsuch as in FIG. 2D can be used because they allow the coil to intercepta residual flux that is still useful for axial motion, not yet withinverted sign and therefore not capable of imposing a braking force asin the previous description. Therefore, such a configuration allows forlarge axial travels of the coil (6) with consequent large sound powersemitted by the acoustic membrane (5), while maintaining reduced axialvolumes of the transducer and avoiding damages to the elastic suspension(4). So, linear travels of the mobile parts that have never been reachedbefore in such thin transducers are obtained.

FIG. 5 illustrates the trend of the magnetic fluxes generated by themagnetic assembly (3). Given the fact that each magnet (30) has axialmagnetization, the magnetic flux lines (F) on the vertical axis arebasically perpendicular to the internal side of the support structure(7) of the magnetic assembly, i.e. perpendicular to the side of thesupport structure facing the coil (6).

FIG. 6 shows a solution to concentrate the magnetic field on the coil(6). In such a case, a concentrator ring (9) made of high magneticpermeability material is disposed behind the coil (6). The concentratorring (9) is fixed to the cylindrical portion (81) of the support (8) ofthe coil. So, the magnetic flux lines (F) are deformed and concentratedin the area of the coil (6), increasing the intensity of the magneticfiled and improving the efficacy of the coil action and consequently theresponse power to the electrical signal.

Because of the self-supporting structure of the magnetic assembly (3),the transducer (1) does not need a support basket. In any case, thetransducer (1) can be mounted on any type of support basket or frame,such as the body of a vehicle or the frame of a TV set. For such type ofmounting, it is simply necessary to glue or fit the support structure(7) of the magnetic assembly to the basket or frame.

FIGS. 1-6 illustrate a solution wherein the magnetic assembly (3) isfixed and the coil (6) is mobile. However, the magnetic assembly (3) ofthe invention can be especially thin and light. In such a case, as shownin FIG. 13, a transducer (500) can be provided, wherein the magneticassembly (3) is mobile and the coil (6) and support (8) are fixed. Insuch a case, the support structure (7) that contains the magnets (30)has an extension (74) connected to the membrane (5). The suspension (4)has an external border (42) connected to the support (8) of the coil andan internal border (41) connected to the extension (74) of the supportstructure. So, the membrane (5) can vibrate during the axial motion ofthe magnetic assembly (3).

Hereinafter elements that are identical or corresponding to the onesdescribed above are indicated with the same reference numbers, omittingtheir detailed description.

FIGS. 7 and 8 illustrate a second embodiment of a transducer, which isgenerally indicated with numeral (200). The transducer (200) comprisesan acoustic membrane (205) with biconcave shape. The acoustic membrane(205) comprises a central portion (250), a peripheral portion (251) withdouble trapezoidal section, having higher thickness than the centralportion, and a final border (81).

The coil (6) can be wound directly on the final border (81) of themembrane. In such a case, the acoustic membrane (250) is preferably madeof materials suitable to withstand high temperatures (rohacell, carbon,fiber glass, paper). Alternatively, the acoustic membrane (205) is madeofexpanded polystyrene; in such a case, the coil (6) is preferably woundon a rigid support (S) fixed to the membrane in such manner to improvethe thermal capacity of expanded polystyrene.

The transducer (200) comprises two elastic suspensions (4, 204): anupper suspension (4) and a lower suspension (204). The internalperipheral portions (41) of the two suspensions are fixed to theperipheral portion with large thickness (251) of the acoustic membrane.Instead, the external peripheral portions (42) of the two suspensionsare fixed to the support structure (7) of the magnetic assembly.

The transducer (200) is very sturdy and balanced and in spite of havinga low total thickness, it allows for obtaining a loudspeaker with highelectroacoustic power.

Between the peripheral portion (251) of the membrane, the magneticassembly (3) and the two elastic suspensions (4, 204) a closed chamber(C) is generated, which might impair the heat dissipation of the coil(6). In such a case, the peripheral borders (42) of the elasticsuspensions (4, 204) can be spaced from the support structure (7) of themagnetic assembly by means of suitable discontinuous spacers that allowoutside air to enter the chamber (3), and vice versa, thus permittingventilation of the cavity.

FIGS. 9 and 10 illustrate a third embodiment of a transducer, which isgenerally indicated with numeral (300). The transducer (300) comprises amagnetic assembly (3) composed of a plurality of magnets (30) containedin the support structure (7). The support structure (7) is provided withan extension (72) that extends in lower position and has a peripheralend (73) connected with the external border (42) of the suspension (4)in such manner to form a closed container for the lower part of thetransducer. Such a closed container generates a chamber (VC) that canalso act as loading capacity of the transducer. In such a case, thetransducer comprises an acoustic membrane (305) with toroidal shape andupward concavity, disposed between a peripheral suspension (4) and acentral coplanar suspension (304).

The central suspension (304) is disposed on the same plane as theperipheral suspension (4) and has a central portion (341) adapted to befixed to the central portion of the support structure (72) of themagnetic assembly (3). The peripheral portion (342) of the centralsuspension (304) is fixed to the membrane (305) and to the support (82)that holds the coil (6). In such a way, the coil (6) is situated inexternal position with respect to the magnetic assembly (3).

The transducer (300) allows for obtaining loudspeakers with smallermagnetic assembly, without increasing the thickness of the loudspeaker.

FIGS. 11 and 12 illustrate a fourth embodiment of a transducer withlinear development, which is generally indicated with numeral (400). Thetransducer (400) comprises a magnetic assembly (3) with elongatedannular shape and with basically rectangular or elliptical perimetercontained in the support structure (7) that follows its shape. Theelastic suspension (4) has an internal border (41) fixed to a peripheralpart of the acoustic membrane (5). The coil (6) is wound directly on theexternal border of the membrane (5). In such a way, the coil (6) issituated in front of the magnetic assembly (3). The transducer (400) hasa linear development with low thickness and can be used in thin videoscreens.

Experimental tests were carried out on transducers according to theinvention, together with comparative examples with traditionaltransducers. MS is the product of the axial travel of the coil in onedirection only multiplied by the diameter of the transducer and dividedby the thickness of the transducer. With the same diameter, for example200 mm, a traditional transducer has MS=9; a planar transducer of knowntype has MS=33 and the transducer of the invention has MS=1 10. Thismeans that the transducer of the invention is over 10 times better thana traditional transducer, or 3 times better than other planar solutions,and has a linear travel of the coil (completely underhung) incrediblyhigher than a transducer of the prior art with the same verticaldimension.

The transducer of the invention allows for manufacturing loudspeakerswith low thickness and low weight, without impairing the electrical andacoustic power of the transducer. Moreover, it is possible tomanufacture loudspeakers of large dimensions, i.e. large diameters, withvery small total depth, while maintaining a high travel of mobile partsfor high electroacoustic power.

The choice of using a plurality of magnets (30) instead of a singlemagnet allows for obtaining magnetic rings with any diameter and verylarge size, but with very small crown thickness, starting from the samemagnet with small dimensions. The magnetic assembly (3) allows forobtaining very deep magnetic fields, allowing for very high travels ofthe coil (6) completely immersed in the magnetic field (underhung) andwithout using any additional magnetic circuits made of iron, thuspreventing the creation of distortions generated by theelectromodulation of iron. The choice of combining multiple smallmagnets (30) side by side allows for obtaining magnetic fields with anyperimeter shape from simple axial magnetization. The magnetic assembly(3) can have any perimeter shape (circular, elliptical, square,rectangular, etc.), thus allowing the transducer to have any type ofshape for uses that require special shapes, such as ultraflat TVscreens.

The acoustic membrane (5) of the transducer can be obtained by usingexpanded materials with large thickness, such as polystyrene. Themembrane (5) can be obtained by injection or thermo-molding and can beashlared, ribbed or profiled in such manner to obtain a suitable profilein terms of acoustic purposes and mass dynamic balancing.

Moreover, if necessary, the magnetic assembly (3) allows for obtaining anew configuration of the coil (6). The coil (6) is wound in theproximity of a thin layer of high magnetic permeability material (9)that allows for converging the flux lines of the magnetic field on allwindings of the coil, thus increasing the electromechanical efficiencyof the system. Being of low thickness, the ferromagnetic layer (9)prevents the formation of eddy currents that would worsen the behaviorof the transducer. The ferrous-coated tape (9) whereon the coil is woundcan have higher height than the winding of the coil (6), allowing toimmerse the entire coil in the concentrated magnetic flux (underhung).In similar solutions, only the central part of the coil sees theconcentrated flux (overhang), which is derived from repulsive magneticsystems provided with iron polar expansions.

With the same external diameter, the transducer of the invention has ahigher radiant surface of the membrane (5) with respect to transducersof the prior art. Moreover, it has constructive advantages. In fact, theuse of small magnets (30) allows for obtaining tubular rings with anyshape and very low thickness that cannot be otherwise obtained. The useof small magnets with axial anisotropy is necessary for the purposes ofthe present invention with respect to magnets with radial anisotropybecause the first (axial) ones allow for obtaining from the same magnetmagnetic circuits with any shape and size that are easy to magnetized,whereas the second (radial) ones allow for obtaining from the samemagnet only a circular shape with only one diameter, expressly requiringspecial radial magnetization that is very expensive and impossible onlarge diameters.

1. An electroacoustic transducer comprising: a ring-shaped magneticassembly that generates a magnetic field; a coil disposed in themagnetic field generated by the magnetic assembly such that the coil canmove with respect to the magnetic assembly and vice versa; an acousticmembrane connected to the coil or to the magnetic assembly in order tovibrate and emit a sound; and at least one elastic suspension connectingthe acoustic membrane to the magnetic assembly or to the coil to permitthe vibration of the acoustic membrane; characterized in that saidmagnetic assembly (3) comprises: a housing and support structure withannular shape, made of non-ferromagnetic material; and a plurality ofmagnets having a magnetic axis and axial anisotropy; said magnets beingdisposed side by side, inside said support structure and each magnethaving magnetic flux lines (F) that are mutually parallel and parallelto the magnetic axis of the magnet; wherein said housing and supportstructure of the magnetic assembly acts as bearing structure for thetransducer and as containment structure for the magnets.
 2. Thetransducer of claim 1, wherein said housing and support structure of themagnetic assembly has a thickness of 0.1-1 mm.
 3. The transducer ofclaim 1, wherein said housing and support structure is made ofelectrically conductive material.
 4. The transducer of claim 3, whereinsaid housing and support structure is composed of a sheet metal bent insuch manner to enclose said magnets.
 5. The transducer of claim 1,wherein the transducer comprises a rigid support whereon said coil iswound.
 6. The transducer of claim 5, wherein said support of the coil ismade of non-ferromagnetic material and comprises a concentrator ringmade of high magnetic permeability material to concentrate the magneticfield on all turns of the coil.
 7. The transducer of claim 1, whereinthe height of the coil is lower than the height of said housing andsupport structure of the magnetic assembly.
 8. The transducer of claim1, wherein said coil is disposed in internal position with respect tosaid magnetic assembly.
 9. The transducer of claim 1, wherein saidacoustic membrane has a biconcave shape in cross-section and aperipheral portion with higher thickness used to fix an upper suspensionand a lower suspension and a support whereon said coil is disposed. 10.The transducer of claim 1, wherein the transducer comprises a peripheralelastic suspension and a central elastic suspension concentricallydisposed on the same plane and supporting said acoustic membrane withtoroidal shape, wherein said housing and support structure comprises anextension in lower position that is connected to the external border ofthe peripheral membrane generating a closed chamber that also acts asloading capacity, said coil being disposed in external position withrespect to the magnetic assembly.
 11. The transducer of claim 1, whereinmagnetic assembly has a basically rectangular perimeter, said acousticmembrane if has an external border whereon said coil is disposed and theheight of the coil is identical to the thickness of the acousticmembrane.
 12. A manufacturing method of an electroacoustic transducercomprising the following steps: preparation of a ring-shaped magneticassembly that generates a magnetic field; connection to the magneticassembly of at least one elastic suspension; connection to the elasticsuspension of a coil adapted to move in the magnetic field generated bythe magnetic assembly; and connection of an acoustic membrane to thecoil or to the magnetic assembly in order to vibrate and emit a sound,characterized in that said magnetic assembly is obtained by inserting aplurality of magnets inside a housing and support structure shaped as aring and made of non-ferromagnetic material, wherein said magnets have amagnetic axis and axial anisotropy and are disposed side by side insidesaid housing and support structure and each magnet having magnetic fluxlines that are mutually parallel and parallel to the magnetic axis ofthe magnet, wherein said housing and support structure of the magneticassembly acts as bearing structure for the transducer and as containmentstructure for the magnets.
 13. The method of claim 12, wherein themethod comprises the following steps: insertion of non-magnetizedmagnets inside said housing and support structure; magnetization of themagnets disposed inside said housing and support structure by means ofaxial magnetization.
 14. The method of claim 12, wherein the methodcomprises the following steps: insertion of the magnets inside a mold;molding of the housing and support structure directly on the magnetswith a co-molding technique; magnetization of the magnets disposedinside said housing and support structure by means of axialmagnetization carried out step by step.
 15. The method of claim 13,wherein said magnetization of the magnets inside the housing and supportstructure is carried out by magnetizing adjacent areas of the ringformed by the housing and support structure.